BERNAL
Originally founded as Bernal Rotary Systems 50 years ago and based in Rochester Hills, Michigan (USA), Bernal has been at the forefront of rotary die cutting and in-line web converting technologies in North America. Over the years, the company has developed a strong reputation for engineering excellence, supported by numerous patented innovations and a deep understanding of complex converting processes.
As part of the Komori-Chambon Group since 2024, Bernal combines entrepreneurial agility with the strength of a global industrial group, to offer advanced engineering capabilities and worldwide support.
Renowned for precision, innovation, and reliability, Bernal design and build systems that help customers improve productivity, quality, and efficiency in demanding industrial environments.
Bernal systems utilize a wide range of advanced techniques, including die-cutting, punching, ultrasonic and heat sealing, laminating, vacuum transfer, folding, counting, pouching, embossing, heating, chilling, and stacking. The service department delivers consistent production performance and dedicated support to clients across the US.
The integration into the Komori Chambon Group combines Bernal’s historical know-how with global industrial strength, enabling the delivery of proven, high-performance converting solutions designed for today’s and tomorrow’s manufacturing challenges.
The markets served
Folding Carton Solutions
Designed for Speed. Precision Built.
Bernal develops advanced folding carton systems engineered to optimize the entire converting process from sheet handling through final stacking. Designed for high speed performance, exceptional accuracy, and seamless integration, these solutions are tailored to meet your specific production objectives.
With end to end project management and deep engineering expertise, Bernal delivers systems that ensure operational efficiency, reliability, and scalability, allowing your production lines to evolve alongside your business needs.
Liquid Packaging
Engineered for Speed, Safety, and Sustainability
As the liquid packaging market approaches 450 billion dollars by 2027, manufacturers face increasing pressure to deliver packaging that is safe, sustainable, and compatible with automated production lines.
Packaging must ensure leak prevention, product integrity, and freshness. Bernal’s precision rotary die solutions provide high speed converting capabilities for multi layer and recyclable materials, supporting modern sustainability goals without compromising productivity or performance.
Beverage Packaging
Scalable, High Speed Solutions for Modern Packaging Demands
The global beverage packaging market, valued at over 145 billion dollars in 2023 and projected to grow at a 4.2 percent CAGR through 2028, is driven by increasing demand for convenience, sustainability, and strong visual branding.
From energy drinks and cold brew beverages to juice cartons and multi pack carriers, beverage packaging requires precision engineered converting solutions. Bernal systems are designed to deliver consistent quality, durability, and shelf appeal while supporting high speed, high volume production with maximum efficiency.
Consumer Products
Precision Solutions for High Volume, Flexible Production
The global consumer products market, valued at over 100 billion dollars, is defined by product diversity, high throughput, and rapid change. Manufacturers must balance efficiency, quality, and adaptability to remain competitive.
Bernal supports these demands with advanced rotary die cutting solutions designed for precision, speed, and versatility. These systems process a wide range of materials and formats, enabling manufacturers to reduce waste, shorten cycle times, and maintain consistent quality across high volume production environments.
Tobacco Packaging
Precision Die Cutting for Compliance and Brand Differentiation
The 20 billion dollars global tobacco packaging market operates under strict regulatory requirements while remaining highly competitive at the point of sale. Packaging must ensure compliance, protect the product, and clearly express brand identity.
Bernal’s rotary die systems are engineered for speed, consistency, and precision, enabling efficient production of complex packaging designs. From traditional cartons to alternative formats, Bernal solutions help manufacturers balance regulatory constraints with strong shelf presence and operational efficiency.
Batteries and Energy Storage
High Precision Converting for a Rapidly Expanding Industry
As electric vehicles and renewable energy adoption accelerate, the batteries and energy storage market is expected to reach 150 billion dollars by 2030. This growth demands manufacturing solutions that combine scalability with uncompromising precision.
Die cutting accuracy is critical in the production of battery components such as separators, electrodes, and protective casings, where tolerances directly impact safety and performance. Bernal’s rotary die systems are engineered to meet the stringent requirements of this sector, delivering clean, high speed cutting that minimizes waste while maintaining tight tolerances, supporting higher energy density and longer battery life.
Visit Bernal dedicated website here!
Office Address:
2960 Technology Drive
Rochester Hills, MI 48309 – USA
